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PCB Material Specification Sheet
ROGERS

RO4835 Laminate Data Sheet

RO4835™ laminates are engineered to provide low loss, outstanding stability, and extended durability in demanding RF and microwave applications. These materials are specifically designed for high-frequency circuits, offering superior performance and compatibility with standard FR-4 PCB processing techniques.

Key Features

  1. Enhanced Thermal Stability:
    • Superior resistance to oxidation, ensuring long-term reliability.
  2. Low Dissipation Factor (Df):
    • Consistent performance across a wide frequency range.
  3. Excellent Dimensional Stability:
    • Ideal for multilayer designs requiring precise alignment.
  4. FR-4 Compatibility:
    • Compatible with standard processing, enabling cost-effective fabrication.
  5. Low Moisture Absorption:
    • Ensures reliable performance in humid environments.

Material Properties

PropertyTypical ValueUnit
Dielectric Constant (Dk)3.48 ± 0.05@ 10 GHz
Dissipation Factor (Df)0.0037@ 10 GHz
Thermal Conductivity0.66W/m·K
Glass Transition Temperature (Tg)>280°C
Thermal Decomposition (Td)425°C
Moisture Absorption<0.1%%
Peel Strength≥1.05N/mm

Applications

  • 5G Infrastructure: High-frequency laminates for base stations and antennas.
  • Automotive Radar: Advanced driver-assistance systems (ADAS).
  • Aerospace and Defense: Mission-critical RF and microwave systems.
  • IoT Devices: Reliable circuits for sensors and communication modules.

Processing Guidelines

1. Drilling and Hole Preparation

  • Use carbide drills with optimized parameters for precise hole formation.
  • Clean vias using plasma etching or desmearing to remove debris.

2. Lamination

  • Laminate under pressures of 200–400 psi and temperatures of 425–450°F (220–230°C).

3. Etching and Plating

  • Compatible with conventional copper etching techniques.
  • Maintain controlled environments for accurate feature definition.

4. Surface Finishes

  • Supports multiple surface finishes, including ENIG, immersion silver, and OSP.

Advantages of RO4835 Laminates

  1. Long-Term Stability:
    • Exceptional resistance to environmental degradation, extending operational lifespans.
  2. Versatile Design Compatibility:
    • Suitable for hybrid designs integrating multiple material types.
  3. Cost-Effective Processing:
    • Eliminates the need for specialized fabrication processes.
  4. Enhanced Thermal Management:
    • Effective heat dissipation for high-power designs.

Available Configurations

  • Thickness Options: Multiple options for optimized circuit designs.
  • Copper Cladding: Available in various weights of rolled or electrolytic copper.

RO4835™ laminates provide an optimal balance of electrical, thermal, and mechanical properties, making them the material of choice for high-frequency circuit designers. These laminates support the development of reliable, efficient, and scalable RF and microwave applications.

Author

Eleanor

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