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PCB Material Specification Sheet
ROGERS

RO4000 Laminates with TICER TCR Thin Film Resistor Foils

The integration of RO4000® Series Laminates with TICER® TCR Thin Film Resistor Foils offers a streamlined solution for manufacturing high-performance RF, microwave, and mixed-signal circuits. This combination provides excellent electrical and thermal stability while supporting embedded resistive elements for advanced circuit designs.

1. Product Overview

Laminate TypeRO4003C™RO4350B™
Material CompositionGlass-reinforced hydrocarbon/ceramicGlass-reinforced hydrocarbon/ceramic
Resistor Foil TypeTICER® TCR Thin Film ResistorsTICER® TCR Thin Film Resistors
Key FeatureEmbedded resistive elements for compact designEnhanced thermal performance and precision

2. Key Benefits

  1. Compact Circuit Design: Embedding resistors reduces the need for discrete components, saving board space.
  2. High Frequency Performance: Low loss and stable dielectric properties ensure reliable operation in RF and microwave applications.
  3. Thermal Stability: Excellent heat dissipation and low thermal expansion support robust designs under thermal cycling.
  4. Simplified Fabrication: Compatible with conventional PCB processing techniques.

3. TICER® TCR Thin Film Resistor Foil Properties

PropertyValue
Resistor Tolerance±10%
Sheet Resistivity10 Ω/sq, 25 Ω/sq, or 50 Ω/sq
Temperature Coefficient of Resistance (TCR)±200 ppm/°C
Maximum Operating Temperature125°C

4. Electrical Properties of RO4000 Laminates with TICER Foils

ParameterRO4003C™RO4350B™
Dielectric Constant (Dk)3.38 ± 0.053.48 ± 0.05
Loss Tangent (Df)~0.0027 @ 10 GHz~0.0037 @ 10 GHz
Resistor Foil Tolerance±10%±10%

5. Applications

  1. RF and Microwave Circuits: Embedded resistors simplify high-frequency circuit layouts.
  2. Power Dividers and Combiners: Integrated resistive networks improve performance and reliability.
  3. Impedance Matching Networks: Precise resistive elements enable optimal signal transmission.
  4. Automotive Radar: High stability and performance are ideal for ADAS systems.

6. Processing Guidelines

A. Drilling

  • Use carbide or diamond-coated drill bits.
  • Clean vias thoroughly to prevent contamination.

B. Lamination

  • Standard RO4000 lamination techniques are applicable.
  • Pressure: 250–400 psi (17–28 bar).
  • Temperature: 425–475°F (218–246°C).

C. Resistor Foil Etching

  • Etching Process: TICER foils require an etching process compatible with their specific resistivity.
  • Etchant Type: Alkaline-based etchants are preferred.

D. Solder Mask Application

  • Use low-temperature solder masks to prevent damage to the resistor foils.

7. Availability

  • Laminate Thickness: From 0.008” (0.203 mm) to 0.060” (1.524 mm).
  • Resistor Foil Resistivities: 10 Ω/sq, 25 Ω/sq, and 50 Ω/sq.
  • Panel Sizes: Standard sizes of 18” x 24” and 24” x 36”.

8. Regulatory Compliance

  • RoHS and REACH Compliant: Environmentally safe and free of hazardous substances.
  • UL Certification: UL 94 V-0 flame retardancy.

9. Advantages of Embedded Resistors with RO4000 Laminates

  • Reduced Parasitics: Embedded resistors eliminate lead inductance and capacitance.
  • Enhanced Signal Integrity: Supports high-speed and high-frequency designs.
  • Cost Efficiency: Reduces the number of components and assembly steps.

Author

Eleanor

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