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Engineering Technology
ROGERS

RO4000 Laminates RO4003C and RO4350B

Rogers RO4000® series laminates, including RO4003C™ and RO4350B™, are high-performance materials designed for RF and microwave applications. These laminates provide a cost-effective alternative to PTFE-based materials while delivering superior electrical and mechanical properties, making them ideal for high-frequency circuits in telecommunications, automotive radar, and aerospace applications.

Key Features and Benefits

FeatureRO4003C™RO4350B™
Dielectric Constant (Dk)3.38 ± 0.053.48 ± 0.05
Dissipation Factor (Df)0.0027 @ 10 GHz0.0037 @ 10 GHz
Thermal Conductivity0.62 W/m·K0.69 W/m·K
Processing CompatibilityCompatible with standard FR-4 processesCompatible with standard FR-4 processes
Cost EfficiencyEconomical for large-scale productionSlightly higher cost due to enhanced stability

Material Properties

  1. Electrical Performance:
    • Both laminates provide consistent dielectric constants across a wide frequency range, ensuring predictable signal integrity.
    • Low dissipation factor minimizes signal loss, critical for high-frequency applications.
  2. Mechanical Stability:
    • Both laminates exhibit excellent dimensional stability, which is essential for multilayer and precision circuit designs.
    • RO4350B offers improved mechanical robustness compared to RO4003C.
  3. Thermal Performance:
    • High thermal conductivity supports better heat dissipation in high-power applications.
    • Both materials are compatible with lead-free soldering profiles.

Applications

ApplicationRO4003C™RO4350B™
AntennasSuitable for low to medium power designsSuitable for high-power antennas
Power AmplifiersIdeal for low-power circuitsSuitable for high-power RF circuits
Automotive RadarUsed in radar sensors and related componentsWidely used in 77 GHz radar systems
TelecommunicationsBase stations, filters, and couplersHigh-power amplifiers, filters
AerospaceLow-loss RF circuitsRugged designs requiring higher mechanical strength

Fabrication Guidelines

  1. Drilling and Hole Preparation:
    • Use sharp drill bits to minimize burring and delamination.
    • Perform plasma or chemical desmear to clean drilled holes.
  2. Etching and Imaging:
    • Standard copper etching processes are compatible.
    • Ensure controlled etching to maintain precise line widths and spacing.
  3. Multilayer Lamination:
    • Use compatible prepregs or bonding films for multilayer designs.
    • Maintain balanced stack-ups to reduce warping or bowing.
  4. Soldering and Assembly:
    • Compatible with standard lead-free soldering processes.
    • Use controlled reflow profiles to avoid thermal stresses.

Comparison Between RO4003C™ and RO4350B™

ParameterRO4003C™RO4350B™
Processing EaseHighHigh
Power HandlingModerateHigh
Mechanical StabilityStandardEnhanced
CostEconomicalModerate

Rogers RO4003C™ and RO4350B™ laminates provide high-performance solutions for RF and microwave applications. With their excellent electrical properties, mechanical stability, and compatibility with standard processing techniques, these laminates deliver cost-effective solutions for industries requiring precision and reliability in high-frequency circuits.

Author

Eleanor

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