We provide high-quality rigid-flex PCB assembly services

// Rigid-flex PCB Assembly

Flex and Rigid-flex PCB Assembly

Flexible circuit technology provides a method to integrate multiple PCB assemblies, eliminate wires, cables or connectors, replacing them with flexible substrate between rigid sections. Flexible/Rigid-Flex printed circuit boards are lightweight, thin, flexible, compact, and easy to install, so they are widely used in a range of high reliability industries including Aerospace, Defense, Communication Electronics, Consumer Electronics) etc.

Cost of flexible/rigid-flex PCB fabrication and assembly are higher than regular rigid PCBs. And the assembly of flexible PCB is different from the rigid PCB in the assembly process.

As a professional flex pcb manufacturer, KKPCB provides complete flexible/rigid-flex PCB fabrication and assembly services to meet all your turnkey PCB assembly requirements.

Are you looking for a high-quality flex and rigid-flex PCB Assembly manufacturer partner? Contact us，we’ll help you out.

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PCB Manufacturing
and PCB Assembly

KKPCB conducts research on special processing technologies such as ordinary double-sided boards, thick copper circuit boards, high-frequency circuit boards, HDI circuit boards, rigid-flexible circuit boards, FPC flexible boards, buried blind hole circuit boards, and IC carrier boards. Provides PCB design, PCB layout, PCB prototyping and PCB assembly services.

// Rigid-flex PCB Assembly Services

Why KKPCB for assembly services?

KKPCB maximizes value in providing cost effective assemblies to our customers.

We provide overall program management inclusive of procuring and managing the components and overall supply chain.
If we are already building your circuit, it would make great sense to simply have us perform your Assembly service.
Panelization – KKPCB maximizes the number of circuits per panel to assure we maximize material costs and have as little waste of material as possible, leading to lower overall circuit/assembly cost.
We do not place unrealistic x-out requirements on our panels that lead to higher costs for the end customer; something that outside assembly shops may require.
By maximizing the number of parts per panel and by not putting phantom x-out requirements on the panels – KKPCB can provide cost-effective circuit assembly solutions for our customers.
Further, our proven expertise in assembly on flex will lead to higher yields, again leading to improved savings for our customers.

Beyond the assembly we also have a highly experienced and talented Test Engineering team that can work with our customers to meet their testing requirements. This includes electrical and functional testing. Our team of test engineers have designed very complex automated custom test equipment that allows KKPCB to attain the throughput required to meet larger scale programs.

Our Experience In Flexible PCB Assembly

Positive Evaluation

KKPCB Limited remains one of the best around when it comes to rendering the best of flexible PCB assembly services. We have been able to handle different types of projects in the past. Do you want to know the best part? Such is the fact that we have earned numerous positive reviews from customers. Over the years, we have proven to have great understanding about flexible printed circuits. For instance, they can show great dynamism when it comes to folding and curling.

Industries served

They can easily expand into 3D spaces. When it comes to freedom in terms of circuit and mechanical designs, flexible PCB is the best option you can explore. With this, it is very possible for tracing to be carried out on various surfaces. This doesn’t only reduce machine work. It can also ensure human errors are decreased to their barest minimum. Some fields where you will find these printed circuit boards are military, aerospace, healthcare devices, instruments, computers and communicators.

We Are Experts

In order to get the best from flexible PCB assembly, it is important that a trusted and proven company handles such process. There is no need being worried though since such is the reason why we are existing. This is because we have the best hands that can help in ensuring the project is handled according to your specifications and expectations. Our experts are the best around. They have very vast level of knowledge and understanding about what flexible PCB assembly entails. Therefore, you can be rest assured that they will deliver without any compromise.

Flex Circuit Assemblies: Turnkey, Connectorized PCB Solutions

Flex circuits — metallic layers of traces, usually copper, bonded to a dielectric layer, like polyimide — are used to interconnect embedded electronic packages, displays, backplanes, and other PCB components. Flex and rigid-flex circuits are frequently superior to conventional wiring as they can be easily routed in three dimensions, are lighter and smaller than discrete wires, and offer virtually unlimited flex cycles in articulated applications. Flex and rigid-flex circuits are commonly deployed within avionic LRUs and other complex electronic systems, as well as between articulating components, such as disk drive, robotic arms, and other electro-mechanical devices.

Compared with conventional wiring, compact flexible printed circuit assemblies reduce system complexity and assembly time as well as enhance reliability. Due to their low mass and high circuit density, flex circuit assemblies are less susceptible to impact and vibration damage than conventional wire harness assemblies, making them an ideal choice in satellite applications such as articulated solar arrays, sensors, and antenna.

Replacing Complicated Wire Bundle Assemblies with High-Density Flex Circuit Assemblies Assures Faster, Error-Free LRU Assembly

Single-sided, double-sided, and multilayer flex circuitry
Flex, rigid flex, and PCBA board assemblies
Through-hole and surface-mount connector terminations
Turnkey catalog jumper assemblies
Fairway-Flex long-length flex circuit assemblies

// FAQ

Rigid – flex PCB assembly
Frequent Questions

What are rigid flex circuit boards?

Rigid-flex circuit boards offer a versatile and efficient solution for complex electronic designs that require both rigidity and flexibility. By integrating rigid and flexible elements into a single board, rigid-flex designs address space constraints, reduce assembly complexity, and enhance durability. These boards are used in a wide range of applications, including aerospace, medical devices, consumer electronics, and automotive systems, where their unique characteristics provide significant benefits.

Are rigid flex boards suitable for use where space is of constraint?

Rigid-flex boards are ideal for space-constrained applications because they integrate both rigid and flexible sections into a single, compact design, eliminating the need for separate connectors and cables. Their ability to conform to complex shapes and fit into confined spaces optimizes available space and reduces assembly complexity. Additionally, their flexible sections can absorb mechanical stress and vibrations, enhancing reliability and durability in compact environments. These features make rigid-flex PCBs well-suited for consumer electronics, medical devices, aerospace, and other applications where efficient space utilization is critical.

Are rigid flex circuit boards suited as prototypes?

Rigid-flex circuit boards are highly suitable for prototypes due to their design flexibility, which allows for complex and innovative layouts that can fit into various configurations. They optimize space by integrating rigid and flexible sections, reducing the need for separate connectors and cables. The adaptability of rigid-flex PCBs enables testing of form factors in compact or irregular spaces, simplifies assembly, and facilitates iterative design changes. These features make them ideal for validating performance and reliability, allowing for efficient prototyping and refinement of final products.

Can we count on you for a quick turnaround time delivery for rigid flex printed circuit boards?

Yes, you can count on us for quick turnaround times for rigid-flex printed circuit boards. We understand the importance of timely delivery in prototyping and production. Our streamlined processes and efficient manufacturing capabilities enable us to provide rapid responses and meet tight deadlines without compromising on quality. If you have specific time constraints, please let us know, and we'll work to accommodate your needs and ensure that your rigid-flex PCBs are delivered on time.

Do you undertake rigid flex PCB repair and rework?

Yes, we undertake rigid-flex PCB repair and rework. Our services include troubleshooting, repairing damaged or defective areas, and reworking components on rigid-flex boards. We use specialized techniques and equipment to ensure that the integrity of both the rigid and flexible sections is maintained during the repair or rework process. If you have specific issues with your rigid-flex PCBs, please provide details, and we’ll work to resolve them efficiently and effectively.

We have a high-volume requirement for rigid flex printed circuit boards. Can youprovide?

Yes, we can accommodate high-volume requirements for rigid-flex printed circuit boards. Our manufacturing capabilities are designed to handle large-scale production runs efficiently while maintaining high quality and consistency. We have the infrastructure and expertise to manage the complexities of high-volume rigid-flex PCB production, ensuring that your orders are fulfilled on time and to your specifications. If you have specific volume needs or deadlines, please let us know, and we will work with you to meet your requirements.

What are your testing protocols for ensure rigid flex PCB manufacturing?

Our testing protocols for rigid-flex PCB manufacturing include comprehensive visual inspections, electrical testing for continuity and functionality, and electrical performance assessments such as signal and power integrity. We also conduct mechanical tests, including flexibility and thermal cycling, to ensure durability under stress. Automated Optical Inspection (AOI) and In-Circuit Testing (ICT) are used for detecting defects and verifying component placement. Additionally, we verify material quality and construction integrity, perform environmental testing, and ensure compliance with industry standards. These rigorous tests ensure that our rigid-flex PCBs meet high quality and performance standards.

Can l count on you for cost-effective rigid flex PCB fabrication quote?

Yes, you can count on us for cost-effective rigid-flex PCB fabrication quotes. We strive to provide competitive pricing while maintaining high-quality standards. Our team will work with you to understand your specific requirements and offer a quote that balances cost and performance effectively. If you have particular budget constraints or volume needs, please let us know, and we’ll tailor our offer to meet your objectives.

What about your customer service efficiency?

Our customer service efficiency is a top priority. We focus on providing prompt and effective support throughout the entire process, from initial inquiries to post-production assistance. Our team is dedicated to addressing your questions, resolving issues, and ensuring that your needs are met quickly and efficiently. We offer clear communication, timely updates, and personalized support to ensure a smooth and satisfactory experience. If you have any specific concerns or requirements, please feel free to reach out, and we will be happy to assist you.

How does one get a quote for rigid flex PCBs from KKPCB?

To get a quote for rigid-flex PCBs from KKPCB, provide detailed specifications including design files, quantity, and any assembly requirements. You can submit your request via our online form or email. Our team will review your information and provide an initial quote, potentially reaching out for clarifications. After reviewing and confirming the quote, we will proceed with production and offer ongoing support throughout the process. This ensures a smooth and efficient quoting and manufacturing experience.

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