Quick Reference Processing Guidelines CLTE Series Laminates
CLTE Series laminates are high-frequency materials designed for precision and reliability in RF, microwave, and millimeter-wave applications. Follow these quick reference guidelines to optimize fabrication and achieve high-quality results.
Storage and Handling
- Storage Environment
- Store laminates flat in a clean, dry area.
- Maintain temperatures between 20–25°C (68–77°F) with relative humidity below 50%.
- Handling Precautions
- Use clean gloves to prevent contamination.
- Avoid bending or creasing laminates to prevent cracking.
Drilling
- Tooling
- Use carbide or diamond-coated drill bits for high-quality vias.
- Match backer and entry materials to laminate hardness to reduce burrs.
- Parameters
- Entry Speed: 150–180 surface feet per minute (SFM).
- Retract Speed: 350–400 SFM.
- Post-Drill Cleanup
- Deburr carefully to prevent layer delamination or material damage.
Etching
- Standard copper etching solutions are compatible with CLTE laminates.
- Use controlled etching to minimize undercuts and achieve consistent patterns.
Lamination
- Preconditioning
- Pre-bake laminates at 150°C (302°F) for 30–60 minutes to eliminate residual moisture.
- Lamination Cycle
- Temperature: 200–220°C (392–428°F).
- Pressure: 200–300 psi.
- Hold Time: 30–60 minutes at peak temperature.
- Cool under pressure to avoid voids or warping.
Plating
- Surface Preparation
- Clean thoroughly to remove contaminants.
- Plasma or chemical treatments may enhance adhesion.
- Plating Process
- Electroless and electrolytic copper plating methods are compatible.
- Ensure uniform coverage for optimal electrical performance.
Routing and Cutting
- Tooling
- Use CNC routers with carbide or diamond-coated bits.
- Laser cutting is also suitable for precise edge definitions.
- Parameters
- Adjust feed rates and speeds to minimize edge chipping or delamination.
Key Considerations
- Monitor all process steps for consistency and precision.
- Use proper tools and clean environments to ensure high yields and long-term laminate reliability.