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Prototype PCB Assembly
//The way from concept to finished product
Turnkey PCB Assembly Prototype Services
Are you considering implementing a PCB assembly project? After a PCB project concept is finalized, how to develop it to a finished product and make sure your printed circuit board or PCB is functioning properly.
This is where our prototype PCB assembly can be the ideal solution. Because PCBs are such an integral part of so many electronic devices, they can be very expensive if they fail or are not adequately executed after full production. Prototyping the PCB beforehand can help you avoid this.
Prototype PCB assembly is our specialty. With our professional soldering technicians, SMT process engineers, and component procurement specialists we provide an affordable and highly flexible PCB assembly process with fast turnaround.
Avoid the hassle of sourcing PCB components, we will optimize the choice of packaging (cut tape, tube, bulk, etc.) versus quantity in smaller Bills of Materials (BOMs) to lower total cost. We have the ability to cross reference parts including hard to find and obsolete items. We always purchase the part numbers and manufacturers specified in your BOM, so there is no danger of part quality issues caused by unauthorized substitutions. We never make any changes to your design without your express approval.
// Prototype PCB Assembly Services
Competitive Feature Of Our PCBA Prototype Service
Combination flexibility
Combination of PCBs and components automatic and Manual part loading stations. We can also easily handle Fine Pitch Components and BGAs for high density FR-4 ,FPC ,Rigid-flex PCB boards.
Professional Ability
Has the ability to cross reference parts including hard to find and obsolete items. All parts are confirm with part numbers and manufacturers specified in your BOM, never change your design without your express approval.
Strong Component Team
Pcbamake procurement team deal with as many component distributors worldwide such as Digi-Key Electronics,Mouser,Avnet,Arrow,Future, Newark to fulfill the procurement task in the best possible way.
Transparent price
Turn-Key price = labour PCB Assembly cost + bare PCB fabrication cost + components cost only (No any component costs or any handling fees)
Turn-Key PCB Assembly
Turn-key PCB assembly is Pcbamake core business, even in the prototype stage. ( PCB prototyping, component purchasing, circuit board assembly under one roof) kitted parts or consigned parts both are ok.
Quck Turn & One time Delivery
1-2days assembly (Usual leadtime)
7days ( Quick Turn Fully turnkey PCB assembly leadtime)
12-15days (Common Full turkey PCB assembly leadtime )
// High-Quality Suppliers
Types of Prototype PCB Assembly
We provide you with a great variety of prototype PCB assembly services. Whether you need the standard PCB types or the more complex ones, we have you covered.
• Single FR4 boards
• Double-sided FR4 boards
• High technology blind and buried via boards
• Multilayer boards
• Thick-copper
• SMT
• High frequency
• HDI
• Rigid
• Rigid-flex
• Flex
• Double-sided FR4 boards
• High technology blind and buried via boards
• Multilayer boards
• Thick-copper
• SMT
• High frequency
• HDI
• Rigid
• Rigid-flex
• Flex
Our prototype PCB assembly also caters for applications in a wide variety of areas such as:
• Aerospace and satellites – This include solutions for battery warming, radar installations, temperature sensors etc
• Automotive industry – We build PCB prototypes to support several automobile features, such as anti-lock brakes, security features and more
• Home appliances – we help make homes fun and exciting with solutions that support such things as coffee makers, door openers for pets and game machines etc
In addition to these, other areas we support include GPS Modules, Telecom industry, Security devices, Medical industry, and Wireless industry, among others.
• Automotive industry – We build PCB prototypes to support several automobile features, such as anti-lock brakes, security features and more
• Home appliances – we help make homes fun and exciting with solutions that support such things as coffee makers, door openers for pets and game machines etc
In addition to these, other areas we support include GPS Modules, Telecom industry, Security devices, Medical industry, and Wireless industry, among others.
//rototype PCB Assembly
PCB Manufacturing
PCB Manufacturing
and PCB Assembly
KKPCB conducts research on special processing technologies such as ordinary double-sided boards, thick copper circuit boards, high-frequency circuit boards, HDI circuit boards, rigid-flexible circuit boards, FPC flexible boards, buried blind hole circuit boards, and IC carrier boards. Provides PCB design, PCB layout, PCB prototyping and PCB assembly services.
// Turnkey Prototype PCB Assembly
Start Your Printed Circuit Board Assembly Prototyping
Since 2012, we helped thousands of companies in high-quality PCB assembly prototypes for their projects. Here’s why our customers continue to trust us as their PCB Assembly manufacturer.
Competitive Prices
We offer reliable prototype PCB assembly at the most cost-effective price. This is relying on our effective parts sourcing, our procurement team has established long-term relationships with suppliers to ensure optimization of component price and get a steady supply, make us the full advantage of the price.
Efficient Service
Quick response is our major advantage. With our high-quality prototype assembly, we can provide you with a comprehensive service from design reviewing to pcb manufacturing and assembly, our marketing and engineering team are ready to provide you with on-line technical support if you have any questions or doubts.
Excellent Quality
We have the latest equipment and experienced staff that makes sure your prototypes are fully functional, in strict accordance with the guidance of ISO9001 quality system, IPC-A-610E standard to control each PCBA manufacturing process and ensure quality assurance. All our products will be 100% tested before delivery.
On-Time Delivery
To ensure the timely delivery to clients, we set out three priorities for our turnkey prototype PCB assembly service from production to delivery, and as a pcb manufacturing company, we equipped a flexible combination of automated and manual assembly lines to step up production and ensure 99% on-time delivery.
// FAQ
Prototype PCB Assembly
Prototype PCB Assembly
Frequent Questions
What is Prototype PCB Assembly?
Prototype PCB assembly involves creating and assembling a small batch of printed circuit boards to test and verify the design before full-scale production. This process includes component placement, conducting various tests to identify design flaws, and making necessary adjustments. It allows for design validation and refinement, ensuring the final product meets performance and reliability standards.
What are the benefits of Prototype PCB assembly?
Prototype PCB assembly offers significant benefits such as validating and refining the design, detecting and addressing errors early, testing performance under real-world conditions, and reducing production risks and costs. It enables iterative improvements, accelerates time-to-market, and ensures a more reliable final product by identifying and resolving issues before full-scale production.
How to choose the best board manufacturer for Prototype printed circuit board assembly?
To choose the best board manufacturer for prototype PCB assembly, consider their experience and expertise, capabilities and services offered, adherence to quality standards, use of up-to-date technology, lead times, cost and pricing, reputation, and customer support. Evaluating these factors will help ensure you select a reliable manufacturer that meets your project requirements effectively.
Why choose KKPCB for prototype circuit board assembly?
Choosing KKPCB for prototype circuit board assembly is advantageous due to their extensive expertise, use of advanced technology, and adherence to quality standards like IPC-A-610 and ISO 9001. They offer flexible lead times, competitive pricing, and a range of services, including design support and testing. Known for their reliability and excellent customer support, KKPCB ensures high-quality results and responsive communication, making them a strong choice for prototype PCB needs.
What is the diference between partial Turnkey PCB Assembly and full Prototype PCB Assembly?
Partial turnkey PCB assembly involves the provider managing specific aspects of the process, such as assembly and testing, while the customer supplies some components. In contrast, full prototype PCB assembly encompasses the entire process, including component procurement, assembly, and testing, focusing on validating and refining the design before full-scale production. Partial turnkey offers flexibility for customers who want to control certain elements, whereas full prototype assembly provides a comprehensive service for thorough design validation.
Can l just avail your prototype PCB Assembly testing services?
Yes, you can avail of our prototype PCB assembly testing services independently. We offer comprehensive testing services, including functional testing, in-circuit testing (ICT), Automated Optical Inspection (AOI), and X-ray inspection, specifically for prototype PCBs. This allows you to ensure the performance and quality of your prototypes without committing to full assembly services.
What kind of custom prototype PCB assembly options are provided by KKPCB?
KKPCB offers a range of custom prototype PCB assembly options, including design support, component sourcing, and various assembly types like SMT, THT, and mixed technology. They provide comprehensive testing services, rapid prototyping, and support for design iterations to ensure quality and performance. These services facilitate efficient design validation and development, meeting the needs of diverse prototype projects.
What happens if there is any incorrect data on my Gerber files?
Incorrect data in Gerber files can lead to manufacturing defects, functional failures, increased costs, and delays. It may result in misaligned components, faulty traces, and performance issues. To mitigate these risks, it's essential to thoroughly verify and validate Gerber files, promptly address discrepancies with the manufacturer, and revise the files as needed. Rigorous testing of prototypes can also help catch and correct issues before full-scale production.
Is there any minimum order quantity requirement for prototype PCB assemblies?
Minimum order quantity (MOQ) requirements for prototype PCB assemblies can vary by manufacturer and are influenced by factors like design complexity, component availability, and cost considerations. While some manufacturers may have flexible options for low-volume runs, others might impose higher MOQs to justify setup and production costs. It's important to discuss your specific needs with the manufacturer to determine the MOQ that suits your prototype development.
Do you guarantee special features and exotic PCB raw materials?
Yes, we can accommodate special features and exotic PCB raw materials in your design. We work with a range of advanced materials and technologies to meet specific requirements, including high-frequency substrates, flexible materials, and high-temperature laminates. We also ensure that our processes can handle custom features such as unique board shapes, advanced thermal management, and special coatings. If you have specific needs, please discuss them with us so we can provide tailored solutions and ensure the materials and features are integrated into your PCB assembly effectively.
Does your company have a good customer support system?
Yes, our company offers excellent customer support, including responsive communication through various channels, technical assistance, real-time order tracking, and effective issue resolution. We provide comprehensive support throughout the entire process, from initial inquiries and design reviews to post-production assistance, ensuring a seamless and positive experience for our clients.
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