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PCB Material Specification Sheet
ROGERS

Line Widths for Various Characteristic Impedances of Center Stripline Devices in RT-Duroid Laminates

Stripline devices embedded in RT-duroid laminates are widely used for high-frequency circuits due to their excellent dielectric and thermal properties. Calculating the correct line width for a specific characteristic impedance (Z0Z_0Z0​) is essential for optimal signal integrity and impedance matching.

1. Design Parameters

The characteristic impedance of a center stripline is influenced by several factors:

  • Substrate Thickness (hhh): Distance between the signal line and the ground planes.
  • Dielectric Constant (ϵr\epsilon_rϵr​): Affects the speed of the signal propagation and capacitance.
  • Conductor Width (www): Determines the inductance and capacitance per unit length.
  • Conductor Thickness (ttt): Influences the effective width due to edge effects.

2. General Formula for Stripline Impedance

The characteristic impedance of a symmetric stripline is approximately given by:Z0=30πϵrln⁡(4hw+t)Z_0 = \frac{30\pi}{\sqrt{\epsilon_r}} \ln\left(\frac{4h}{w+t}\right)Z0​=ϵr​​30π​ln(w+t4h​)

Where:

  • hhh: Half the distance between the ground planes.
  • www: Conductor width.
  • ttt: Conductor thickness.
  • ϵr\epsilon_rϵr​: Relative permittivity of the substrate.

For practical designs:

  • Edge effects can modify the effective width weff=w+Δww_\text{eff} = w + \Delta wweff​=w+Δw, where Δw\Delta wΔw accounts for fringing fields, typically small for thick conductors.

3. Typical Line Widths for RT-Duroid Laminates

Below are example calculations for RT-duroid 5880 (ϵr=2.2\epsilon_r = 2.2ϵr​=2.2) at different impedances and substrate thicknesses.

3.1 Parameters for Calculations:

  • Dielectric Constant: ϵr=2.2\epsilon_r = 2.2ϵr​=2.2 (RT-duroid 5880).
  • Substrate Thickness (2h2h2h): 20 mil (0.508 mm) and 62 mil (1.575 mm).
  • Conductor Thickness (ttt): 1 mil (0.0254 mm).
Z0Z_0Z0​ (Ω)Substrate Thickness (2h2h2h)Line Width (www) (mil)
5020 mil~7.5
5062 mil~23.0
7520 mil~4.3
7562 mil~14.0
10020 mil~3.0
10062 mil~9.5

3.2 Observations:

  • Wider lines are required for lower impedances to increase capacitance.
  • Thicker substrates (larger 2h2h2h) reduce capacitance per unit length, requiring narrower lines for a given Z0Z_0Z0​.

4. Design Considerations

4.1 High-Frequency Effects:

  • At GHz frequencies, surface roughness and skin effect can impact impedance. Use rolled copper or smooth surface finishes to mitigate these issues.

4.2 Tight Tolerances:

  • Use precise PCB fabrication techniques to ensure line width consistency, as small deviations can lead to significant impedance mismatches.

4.3 Multilayer PCBs:

  • For multilayer designs, carefully account for dielectric thickness and variations between layers.

5. Tools for Impedance Calculation

Several software tools and calculators are available to refine these estimates:

  • Keysight ADS and Ansys HFSS: For full electromagnetic simulation.
  • Polar Si9000: Industry-standard impedance calculator for PCB design.

Author

Eleanor

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