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PCB Manufacturing
RF Circuits

How to Design RF Circuits and PCB Layouts

This guide delves into the four fundamental characteristics of RF circuits—RF interface, small desired signals, large interference signals, and adjacent channel interference—and highlights essential considerations for PCB design.

1. RF Interface in RF Circuit Simulation

Concept Overview:

RF systems can be divided into two parts: baseband and RF.

  • Baseband: Handles the input/output signal frequencies and enhances data transmission reliability.
  • RF Circuit: Up-converts the baseband signal for transmission and down-converts received signals for processing.

Design Goals:

  • Transmitters: Achieve desired power output with minimal power consumption and avoid interference with adjacent channels.
  • Receivers: Accurately restore small signals, filter out unwanted interference, and minimize power consumption.

2. Managing Large Interference Signals

Phenomenon:

  • Receivers must handle weak signals even when strong adjacent signals (blockers) are present. These interference signals can be 60–70 dB stronger than the desired signal.

Key Challenges:

  • Blockers may drive the receiver’s input stage into nonlinearity, generating excessive noise or flooding the input stage.

Design Considerations:

  • Linearity: Ensure the receiver front end is highly linear. Measure nonlinearity using “intermodulation distortion” tests with dual-tone input signals.
  • Simulation Tools: While SPICE is valuable, it requires extensive computational time for frequency resolution. Use alternative tools for efficiency.
RF Circuits

3. Handling Small Desired Signals

Phenomenon:

  • Receivers must detect signals as small as 1 μV, with sensitivity limited by input circuit noise.

Design Challenges:

  • High amplification (up to 120 dB) increases the risk of feedback coupling between input and output.

Solutions:

  1. Superheterodyne Architecture:
    • Distributes gain over multiple frequencies, reducing coupling risks.
    • Separates LO and input signal frequencies to prevent interference contamination.
  2. Handling Small Desired Signals:
    • Converts RF input directly to baseband in a single step.
    • Requires careful modeling of stray signal paths, including coupling through substrates, package pins, bond wires, and power lines.

4. Addressing Adjacent Channel Interference

Phenomenon:

  • Nonlinearities in transmitters, especially in power amplifiers (PAs), can cause “spectral regrowth,” spreading signal bandwidth into adjacent channels.

Design Considerations:

  • Bandwidth Limitation: Ensure the transmitted signal bandwidth remains within specified limits before and after PA stages.
  • Simulation Tools: SPICE is impractical for predicting spectral regrowth due to the need for simulating thousands of digital symbols combined with high-frequency carriers. Explore system-level simulation tools for this purpose.

Best Practices for RF PCB Design

  1. Grounding and Shielding:
    • Use dedicated ground planes to reduce EMI and noise coupling.
    • Isolate RF and digital signals to prevent interference.
  2. Impedance Matching:
    • Match impedance between components to minimize signal reflection and loss.
  3. Trace Layout:
    • Keep high-frequency RF traces short and avoid sharp turns to minimize signal degradation.
    • Use microstrip or stripline configurations for controlled impedance.
  4. Component Placement:
    • Place sensitive components (e.g., LNAs) close to the antenna.
    • Separate power amplifiers from other components to reduce heat and interference.
  5. Power Supply Decoupling:
    • Use bypass capacitors to suppress power supply noise.
  6. Thermal Management:
    • Ensure adequate heat dissipation for high-power components like PAs.

KKPCB conducts research on special processing technologies such as ordinary double-sided boards, thick copper circuit boards, high-frequency circuit boards, HDI circuit boards, rigid-flexible circuit boards, FPC flexible boards, buried blind hole circuit boards, and IC carrier boards. Provides PCB design, PCB layout, PCB prototyping and PCB assembly services.

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