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PCB Material Specification Sheet
ROGERS

DiClad® 870/880 Series High Frequency Laminates

The DiClad® 870/880 Series are high-performance PTFE-based laminates, designed specifically for high-frequency and microwave applications. These series are ideal for RF and microwave circuits, offering low loss, stable dielectric properties, and excellent mechanical strength, making them suitable for a wide range of demanding electronic designs.

Key Features of DiClad® 870/880 Series Laminates:

1. Material Composition:

  • PTFE Resin: The DiClad® 870/880 Series use Polytetrafluoroethylene (PTFE), a fluoropolymer known for its low dielectric loss and high stability, particularly in high-frequency environments.
  • Reinforced with Woven Fiberglass: This reinforcement adds mechanical strength to the laminate, ensuring stability under high thermal and mechanical stress conditions.

2. Electrical Performance:

  • Low Dielectric Constant (Dk):
    • DiClad® 870: Typically 2.55 ± 0.05 at 10 GHz, providing excellent signal integrity and minimizing signal degradation.
    • DiClad® 880: Typically 2.65 ± 0.05, suitable for slightly higher-frequency applications where a higher dielectric constant is required.
  • Low Dissipation Factor (Df):
    • Both materials exhibit low Df values (around 0.0012 to 0.0020), which minimizes signal loss, an essential characteristic for high-frequency and high-speed circuits.
  • Stable Dielectric Properties: The DiClad® series maintains stable Dk and Df values over a wide range of frequencies, making it ideal for broadband and high-frequency applications.

3. Thermal and Mechanical Properties:

  • Thermal Stability: These laminates can withstand elevated temperatures without significant degradation of electrical performance.
  • Coefficient of Thermal Expansion (CTE): Both DiClad® 870 and 880 have low CTE, which is important for multilayer designs, ensuring the laminate remains stable during temperature fluctuations.
  • Moisture Resistance: The materials are highly resistant to moisture, preventing performance degradation in humid or wet environments, which is crucial for outdoor and aerospace applications.

4. Fabrication Compatibility:

  • Standard PCB Fabrication Processes: The DiClad® 870/880 series are designed to work with standard PCB fabrication techniques, such as drilling, lamination, and etching, allowing easy integration into production processes.
  • Copper Adhesion: Excellent adhesion between the PTFE material and copper ensures strong interconnects in multilayer circuit designs.

5. Impedance Control:

  • The consistent dielectric properties of the DiClad® 870/880 series ensure that impedance can be tightly controlled, which is crucial for signal integrity in high-frequency applications like RF circuits and microwave systems.

Applications of DiClad® 870/880 Series Laminates:

  1. High-Frequency RF and Microwave Circuits:
    • Satellite communications
    • Radar systems
    • Microwave filters
    • Couplers and dividers
    • Phase shifters
    • Antennas and phased-array antenna systems
  2. High-Speed Digital Designs:
    • For applications requiring precise impedance control and low loss for high-speed digital signals, including advanced interconnects and signal routing in multilayer designs.
  3. Aerospace and Defense:
    • Due to their excellent mechanical and electrical stability, the DiClad® 870/880 laminates are ideal for military and aerospace applications, where performance under extreme conditions is critical.
  4. Microwave Power Amplifiers:
    • Used in systems requiring high-power handling and low loss, such as in telecommunication base stations and broadcasting equipment.

Advantages of DiClad® 870/880 Series Laminates:

  • Low Loss and High Efficiency: Their low dissipation factor ensures minimal signal loss, which is crucial for high-frequency signal transmission in demanding applications.
  • Stability: With their stable dielectric properties and low CTE, the DiClad® series ensures performance is maintained even under temperature fluctuations and mechanical stress.
  • Versatility: Compatible with a wide range of RF, microwave, and high-speed digital circuit designs, making it a versatile choice for various industries.
  • Moisture Resistance: The PTFE base material provides inherent resistance to moisture absorption, ensuring stable performance in humid environments.
  • Ease of Fabrication: These laminates are easy to process using conventional PCB manufacturing methods, simplifying the design and production of complex high-frequency circuits.

The DiClad® 870/880 Series are ideal solutions for high-frequency and microwave applications requiring low signal loss, stable dielectric performance, and mechanical durability. These laminates are perfectly suited for a wide range of RF and microwave circuits, from telecommunications and satellite systems to military and aerospace applications. Their ability to maintain stable performance across a broad temperature range and frequency spectrum makes them a preferred choice for advanced, high-performance electronic designs.

Author

Eleanor

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