Shenzhen KKPCB Technology Co., Ltd. (KKPCB) is a professional PCB and PCBA manufacturer dedicated to providing one-stop electronic manufacturing solutions. Specializing in high-difficulty, small to medium batch PCB and PCBA production, we focus on delivering high-precision, high-reliability products with fast turnaround times to meet customers’ complex design and technical requirements.

Gallery

Contacts

05, 258 Shenshan Rd, Longdong Community, Baolong St, Longgang Dist, Shenzhen, China

sales@kkpcb.com

+86-177-4855-1367

PCB Manufacturing PCB Assembly PCB Design/Layout

KKPCB Case Study: High-Performance Communication Backplane PCB Solution

The customer is a globally leading manufacturer of communication equipment, specializing in the development and production of large-scale routers, switches, servers, and high-speed networking devices. As modern network communications demand increasingly high signal integrity, reliability, and thermal stability, the customer required an 18-layer PCB with low-loss material (S1000-2M) and advanced immersion gold plating to ensure stable signal transmission and long-term reliability

PCB Assembly
through-hole and surface-mount

Through-Hole Pad Design for PCB Durability

In printed circuit board (PCB) design, copper pads are points for attaching components with soldering. These pads come in two primary types: through-hole and surface-mount (SMD). Through-hole pads are designed for components with leads that are inserted through the pad’s holes and soldered on the opposite side of the board. This method ensures a mechanical and electrical bond between the component and the PCB, beneficial for long-term reliability. Read on as we discuss through-hole pad design.

PCB Assembly
Copper Current Density in PCB Design

Copper Current Density in PCB Design

Copper current density refers to the amount of continuous current going through a copper wire —whether on a circuit board as a trace or not. According to the principles of Joule or Ohmic heating (represented as VI or I²R), any material that conducts electricity will generate heat, leading to a gradual rise in temperature in both the conductor and its surrounding environment.

PCB Manufacturing PCB Assembly
through-hole PCB assembly

SMT vs Thru-Hole Manufacturing

One of the two most common methods of attaching electronic components to PCBs is the through-hole or through-hole process. This technology is older than SMT, and for many years, it was the standard technology for PCB assembly. When surface mount technology became popular in the 1980s, many people thought it would make through-hole PCB assembly obsolete. However, through-hole technology has several advantages that make it still a preferred choice for certain applications.

PCB Manufacturing PCB Assembly
SMT and Through-Hole Technology

Advantages and Disadvantages of SMT and Through-Hole Technology

SMT vs. Through-Hole – Disadvantages of SMT vs. Through-Hole
Since not all basic electronic components are available for surface mounting, the actual area savings on the board will depend on the percentage of through-hole components replaced by surface mount components. The three types of surface mount offer varying degrees of benefit depending on the component combination.