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Aerospace PCB Assembly

//High-Performance Aerospace PCB Assembly

Satellite and Aerospace PCB Assembly

There is an increasing demand for high-performance printed circuit boards (PCBs) in the aerospace and satellite industry. This industry is always at the crossroads of innovation with the increasing focus on customer safety and travel experience. Over the years, KKPCB has invested in the technology and resources that enable us to manufacture and assemble high-performance, accurate, high-tolerance, and reliable PCBs that are required in these industries.

As an experienced aerospace PCB assembly manufacturer, we understand the stringent quality and engineering requirements of this industry. These printed circuit boards are required to withstand harsh environments such as extreme temperatures, vibration, humidity, impact, as well as harsh solar radiation, wind, dust, and so on. It is not always possible to repair these PCBs when they are integrated into applications that are serving thousands of feet above sea level. Thus, it is important to produce aerospace PCB assembly that assures excellent performance in adverse conditions.

Aerospace electronics, systems and devices require specific attention; there is no room for malfunction or any kind of defect. Aerospace printed circuit boards, aerospace PCB assembly require the highest level of reliability for secure and safe performance in any utmost conditions. At KKPCB, we have addressed these challenges for aerospace electronics or aerospace PCB assembly manufacturing! We understand the specific aerospace and military requirements and maintain the process to ensure the compliance & quality!

We at KKPCB, we assist our customers from initial design to mass production & delivery stage; as one of the leading Aerospace electronics manufacturing services (EMS) providers.

With 10 years of expertise, in-house state-of-art facility and cutting-edge equipment; We are known as one of the best printed circuit board assembly manufacturers in EMS for aerospace, aviation and military.

//AEROSPACE ELECTRONICS

Applications of PCB for Aerospace Electronics

KKPCB offers extensive PCBA, wire harness, cable, and box build assembly services for commercial and industrial markets, with a strong focus on the aerospace industry. Our experienced team works with customers to fully realize their aerospace designs, regardless of the complexity.

PCB Assembly

PCB assembly are of utmost importance in the aerospace industry. They serve as the essential backbone for integrating and interconnecting complex electronic components, enabling the reliable and efficient operation of critical systems in aircraft and spacecraft.

  • Advanced Short Range Air to Air Missiles (ASRAAM)
  • Advanced Medium Range Air to Air Missiles (AMRAAM)
  • Auxiliary Power Units (APU)
  • Control Tower Systems
  • In-Flight Power Supplies
  • Instrumentation
  • LED Lighting Systems
  • Power Converters
  • Power Grids
  • Power Switches
  • Radar Installations
  • Radio Communication Systems
  • Signal Sensors
  • Temperature Sensors
Cable & Wire Harness

As the demand for electrification grows, we continue to grow with the industry, providing custom-made aerospace cable systems (often hand-assembled) and aerospace wire harnesses for numerous applications. In the aerospace industry, cable and wire harness assemblies are vital for transmitting, connecting, and controlling electronic and electrical systems to essential components in the aircraft.

  • Avionics Systems
  • Power Distribution
  • Engine Controls
  • Flight Control Systems
  • Environmental Systems
  • Seat Systems and Modules
  • In Flight entertainment systems
  • Landing Gear
  • Communication Systems
  • Navigation Systems
  • Cabin Management Systems
  • Digitalized microwave and signal processing system
  • LED Lighting Systems
Aerospace Cable & Wire Harness PCB Assembly
Box build assembly

Box build assembly holds significant importance in the aerospace industry as it enables the integration and construction of complex electronic and mechanical systems. These assemblies provide a streamlined and organized platform for assembling and housing critical components. Box build assembly ensures proper functioning, compatibility, and safety of these systems, contributing to the overall performance, reliability, and efficiency of aircraft and spacecraft.

  • Avionics Control Boxes
  • Power Distribution Units (PDUs)
  • Data Acquisition and Recording Units
  • In-Flight Entertainment Systems
  • Cabin Management Systems
  • Flight Control System Components
  • Environmental Control Systems
  • Cockpit Instrumentation
  • Aircraft Lighting Systems
  • Onboard Systems Integration

Our Aerospace PCB Assembly Capabilities

Our range of aerospace printed circuit board assembly designing and manufacturing capabilities includes:

  • Aerospace rigid flex circuit and assembly
  • Aerospace flexible circuits
  • Wide material selection
  • Advanced and cutting-edge technology
  • Quick turn aerospace printed circuit boards
  • Latest and advanced process & manufacturing
  • Small, medium and large-scale manufacturing and EMS capabilities
  • Aerospace Product Development and Prototyping
  • Industrial design
  • Mechanical design
  • Rapid Prototyping
  • 3D Additive manufacturing
  • Design for manufacturability
  • NPI (New product introduction)
  • Failure analysis

Aerospace Printed Circuit Board Assemblies Characteristics

  • The aerospace & aviation industry requires more solid printed circuit board assemblies than normal device. We manufacture circuit boards for aerospace with extreme precautions and with extra durable materials. We have implemented advance PCB assembly technologies which benefits to make it safer, secure and efficient.
  • We utilize high temperature laminates, copper, and aluminum materials in aerospace printed circuit board assembly; so that they can survive utmost temperature conditions!
  • Printed circuit boards and electronics used in the aerospace industry can also be exposed to mechanical abuse like excessive shock and vibration. We have implemented few processes to make Aerospace PCB assemblies and circuit boards safer & secure against vibrations and shock.
  • As a leading PCB manufacturer, we attempt to shield electronics from radiation using various materials. We made circuit boards more resilient by using thinner layers of material.
  • We ensure the radio communications are transmitted correctly.
  • The prevailing mounting technologies known in the aerospace printed circuit board assemblies are through hole and surface mount technology.

We are among proactive solution provider of aerospace printed circuit board assemblies. We deliver full suite of value-added electronics manufacturing services from layout, design, integration, PCBA and full production run for the aerospace, military, aviation, commercial and other market.High-Performance Aerospace PCB Assembly. We are AS9100 Rev D Certified and ITAR Registered Aerospace Electronics Provider!

// FAQ

Aerospace PCB Assembly
Frequent Questions

What is Aerospace PCB Assembly?

Aerospace PCB assembly is the process of connecting electronic components with printed circuit boards which are widely used in Aerospace or Aviation industries! We provide aerospace PCB assemblies with greater control and no errors.

How do you maintain the quality of aerospace PCB assemblies?

We have a well defined and documented quality management system to ensure the quality of aerospace PCB assemblies. Furthermore, our manufactured range of aerospace PCBs go through the triple inspection process! Feel free to contact us if you have any requirements!

What is the lead time for turnkey aerospace printed circuit boards?

We would take 24 hours to 4 days for small production run to prototypes and 5-10 days for medium to large printed circuit board production. Although, the time may depend on various factors including material availability, complexity, quantity of requirements! Feel free to contact us or email us sales@kkpcb.com & we will get back to you with quotation and estimated time.

Which things need to consider for aerospace printed circuit board assemblies?

Well, there are many things need to must taken care during printed circuit board assemblies. Some of them are reliability, Use of heavy copper, leaded materials, redundancy, encapsulated electronics, testing, standardized process & much more. Feel free to request a quote for any type of aerospace PCB assembly requirements!

What types of aerospace circuit boards are you providing?

The different types of aerospace circuit boards include rigid, flex, rigid-flex, high density interconnects, single sided, double sided, multilayer, metal core, complex and many more. Get a quick quote based on your custom requirements!

What standards and certifications does Mermar Inc follow?
  • Mermar Electronics is ISO 9001:2015 and AS9100 Rev D Certified.
  • We are also ITAR and EAR registered company.
  • We have a team of experts who adheres strictly to the standards of IPC-A-610.
  • In the prime business of PCB assembly, most of our assembly work is to class 3 of this standard.
Which technologies are you using for aerospace PCB manufacturing?

Mainly, we are using Surface Mount, Through Hole and Mixed Technology for aerospace or aviation PCB manufacturing!

Can the manufactured range of aerospace PCBs hold up in a harsh environment?

Yes, it must be withstanding harsh conditions; so, we manufacture aerospace PCB assemblies with durable materials.